Tag: video and audio

Automating complexity: How JLR Is futureproofing production and skills

From goods-to-person automation and modular design strategies to technical training and career paths, Loretta Dittrich, logistics director for global manufacturing engineering explains how the OEM is reshaping both systems and skills to meet the demands of more customised, digitalised vehicle production.

How Opel’s Bilyana Stern is steering two Stellantis plants towards supply chain strength through leadership, autonomy and operational resilience

Opel’s Bilyana Stern shares how she is empowering teams across two key German sites to deliver 500 parts a day to 22 plants. With clear targets, ownership of KPIs, and a culture of collaboration, the Kaiserslautern plant is becoming a critical pillar in Stellantis’ European manufacturing footprint.

BMW’s digital brain: Dr. Michael Nikolaides on AI, robotics and resilience in a complex global supply chain

BMW’s Dr. Michael Nikolaides discusses how the OEM is leading with intelligent intralogistics, AI-powered automation, and data-driven decision-making. From real-time reallocation to humanoid robotics, BMW is future-proofing its production network in a volatile global landscape.

Inside Dräxlmaier’s digital drive: COO Arno Güllering on AI, mindset shifts and global smart factory strategy

In a revealing interview at the Automobil Produktion Kongress in Munich, Arno Güllering, chief operating officer of Dräxlmaier Group, shares how the global supplier is accelerating its smart factory transformation. From unexpected digital frontrunners like Tunisia to the growing role of generative AI in maintenance, Güllering discusses his first-year priorities and why a shift in mindset is just as critical as technology.

Gestamp’s Paul Belanger on reducing EV production costs with giga-stamping and cross-functional collaboration

At the AMS Automotive Evolution NA 2024 event, Paul Belanger, Director of R&D North America at Gestamp, shared how giga-stamping and customer collaboration are helping reduce production costs, making affordable EVs a realistic goal for the North American market.

Stellantis’ Jeremy Keating on comprehensive lean practices: Achieving zero waste through organisational alignment and proactive problem-solving

At the AMS Automotive Evolution North America conference, Jeremy Keating, Vice-President of Operations at Stellantis’ Kokomo Transmission Plant, shared insights on lean manufacturing’s value in achieving efficiency. He discussed early lean integration, financial assessments for cost control, and the critical role of union partnerships.

Stellantis’ Asif Khan on driving cost control and profitability through lean manufacturing in a competitive market

At the AMS Automotive Evolution NA 2024 event, Dr. Sardar Asif Khan, Continuous Improvement Lead at Stellantis, discussed the critical role of lean manufacturing in cost control and profitability. He highlighted the importance of leadership, workforce engagement, and the complementary role of digital tools in enhancing lean methodologies.

Toyota’s Jaime Moore on engineering transformation: Agile teams, early collaboration, and the impact of digital tools

At the AMS Automotive Evolution NA 2024 event, Jaime Moore, Senior Principal Engineer at Toyota North America, highlighted the evolving role of engineers in manufacturing. She discussed the expanded skill set required, the need for cross-functional collaboration, and the potential of digital twins and AI in streamlining the automotive production process.

AMS Chief Content Officer Christopher Ludwig wraps up the first evening of Automotive Evolution North America 2024

Ford’s Rajeev Kalamdani on smart factory transformation challenges: Legacy systems, workforce, and data integration

Speaking at the AMS Automotive Evolution NA 2024 conference in Detroit, Rajeev Kalamdani from Ford shared his perspective on the complexities of digital transformation in smart factory settings. From integrating legacy equipment to fostering a tech-savvy workforce, Rajeev outlined key challenges and solutions for successful digitalisation in the automotive industry.

Watch now: How to maximise efficiency in battery tray manufacturing and integration

This webinar showcased innovative, cost-efficient quality processes to assure 100% quality in battery manufacturing. New quality solutions from Hexagon enable automakers to detect defects efficiently and ensure a perfect fit into the underbody of the car.

AMS Chief Content Officer Christopher Ludwig wraps up the second day of Automotive Evolution North America 2024

Watch Now: Next-Gen Gapfillers: Henkel’s Blueprint for Automotive Electronics

This webinar explored Henkel’s latest innovations in thermal gap fillers, designed specifically for automotive electronics.

ZF’s Arno Güllering on smart factory innovations and navigating volatility

AMS’ chief content officer Christopher Ludwig spoke to Arno Güllering, senior vice president, Operations – Electrified Powertrain Technology division at ZF at the Automobil Produktion Kongress 2024 at Munich to discuss the roadmap for navigating industry challenges and embracing the digital future.

Watch Now: Shaping the future: How electric vehicles are driving manufacturing decisions

Dive into the intricacies of EV platform design with industry experts from Gestamp and ArcelorMittal. Looking at how current trends are influencing manufacturing processes and the balance between innovation, sustainability, and efficiency.

Ford’s Paul Stephens on EV opportunities and greenfield sites

Following the ‘Greenfield of Dreams: Building the Future of Automotive Production’ keynote and panel discussion at AMS Automotive Evolution North America, AMS was eager to catch up with Paul Stephens, Manufacturing Transformation Lead for Ford Motor Company, to learn more.

Interview with Greg Everly, Molex - Automotive Wire Harness & EDS Conference 2023

Automotive Wire Harness delegate Greg Everly, Molex, speaks about his experience of the conference and the most prominent issues facing the industry today.

Interview with Garrett McIntyre, APTIV - Automotive Wire Harness & EDS Conference 2023

Automotive Wire Harness delegate Micah Durham, Schleuniger North America, speaks about the growth of the US Wire Harness & EDS Conference and the biggest challenges facing the automotive industry.

Interview with Micah Durham, Schleuniger North America - Automotive Wire Harness & EDS Conference 2023

Automotive Wire Harness delegate Micah Durham, Schleuniger North America, speaks about the growth of the US Wire Harness & EDS Conference and the biggest challenges facing the automotive industry.

Interview with William Bieniek, KOSTAL Connectors - Automotive Wire Harness & EDS Conference 2023

Automotive Wire Harness delegate William Bieniek, KOSTAL Connectors, speaks about the importance of the second Automotive Wire Harness Congress in Detroit for networking and addressing the challenges of electrification and rapid technology

Interview with Manuel Fey, Sonosystems - Automotive Wire Harness & EDS Conference 2023

Automotive Wire Harness delegate Manuel Fey, Sonosystems, speaks about the success and challenges in the Automotive Wire Harness industry

Interview with David Gonzalez, SE Bordenetze Mexico SA de CV - Automotive Wire Harness & EDS Conference 2023

Automotive Wire Harness delegate David Gonzalez, SE Bordenetze Mexico SA de CV, speaks about the importance of networking and new technologies in wire harness production

Interview with Home Mojal, Telsonic Solutions - Automotive Wire Harness & EDS Conference 2023

Automotive Wire Harness delegate Home Mojal,Telsonic Solutions, speaks about the success of the second edition of the conference and the importance of digitalization in the automotive industry

Interview with Thomas Mathews, APTIV - Automotive Wire Harness & EDS Conference 2023

Automotive Wire Harness delegate Thomas Mathews, speaks about the importance of collaboration in a disruptive marketplace

Delegate Interview with Jud Estes, Daimler Truck North America - Automotive Evolution North America 2023

Automotive Evolution North America delegate and speaker Jud Estes, Daimler Truck North America, spoke about his experiences at this year’s conference and what he’s looking forward to in 2024

Delegate Interview with Maggie Gehrlein, General Motors - Automotive Evolution North America 2023

Automotive Evolution North America delegate and speaker Maggie Gehrlein, General Motors, spoke about her experiences at this year’s conference and what she’s looking forward to in 2024

Delegate Interview with Leonel Leal, Stealth-mode EV - Automotive Evolution North America 2023

Automotive Evolution North America delegate and speaker Leonel Leal, Stealth-mode EV, spoke about his experiences at this year’s conference and what he’s looking forward to in 2024

Delegate Interview with Greg Ruscak, Telsonic - Automotive Evolution North America 2023

Automotive Evolution North America delegate Greg Ruscak, Telsonic, spoke about his experiences at this year’s conference and what he’s looking forward to in 2024

Delegate Interview with Mark Miller, GM - Automotive Evolution North America 2023

Automotive Evolution North America delegate Mark Miller, GM, spoke about his experiences at this year’s conference and what he’s looking forward to in 2024

Highlights - Automotive Evolution North America 2023

View the highlights from both days of AMS Automotive Evolution North America 2023

Day 2 Wrap-up - Automotive Evolution North America 2023

Day 2 of Automotive Evolution North America has now wrapped, and what a day it was! Watch above as AMS Editor-in-Chief Christopher Ludwig covers the day’s events and our various panels and VIP speakers.

Day 1 Wrap-up - Automotive Evolution North America 2023

AMS Editor-in-Chief Christopher Ludwig introduces the inaugural Automotive Evolution North America 2023 conference

Reactive problem-solving - Interview with Humam M. Alwan, Stellantis

Humam M. Alwan, Software X Quality Management at Stellantis discusses reactive problem-solving at Automotive Evolution North America 2023

Expansion, new gigafactories, and sustainability - Interview with Abby Chitwood, Panasonic Energy of North America

Abby Chitwood, Director of Expansion Engineering for Panasonic Energy of North America discusses sustainability and more at Automotive Evolution North America 2023

Watch: The advance of automation: what next-gen vehicles and batteries mean for robotics

OEMs are transforming not only their respective vehicle types, transitioning to electric and connected models, but also the manufacturing operations to build these new vehicles. This creates challenges in integrating new vehicle architectures, powertrains and electronics into existing manufacturing facilities, boosting demand for more advanced automation.

Watch: The future of battery production - making electric dreams reality

The sustainable, electrified automotive industry that most OEMs and governments aim to create depends on a critical ingredient: battery technology.

Watch: Structural change – Developing vehicle architectures optimised for EV manufacturing

Transitioning to build electric vehicles in high volumes is an engineering challenge for OEMs and suppliers, but one that also presents opportunities in manufacturing processes and efficiencies.

Automotive Evolution North America 2023

Developing EV architectures optimised for manufacturing

There’s more to electrification than batteries. We look at some of the developments and trends in designing and manufacturing electric vehicle platforms ahead our exclusive livestream featuring Gestamp and ArcelorMittal

Welcome to Automotive Evolution Europe 2022!

The 1st Automotive Evolution Europe took place December 6-7 in Munich. We welcomed colleagues and industry peers before the conference at the SZ Tower’s Panorama Lounge followed by a full day of back-to-back discussions with leading experts across Europe and more.

Hyper-flexible microfactory - interview with Dr Matthias Preuß, Next e.GO Mobile

Christopher Ludwig caught up with Dr Matthias Preuß, Vice-President, Global Microfactory Technology, Next e.GO Mobile to continue the conversation following the panel discussion ’Assembly in motion: speed and flexibility in vehicle production’.

Future-proof Plant Munich - interview with Peter Weber, BMW

Christopher Ludwig caught up with Peter Weber, Director Plant Munich, BMW Group following the closing session of AMS Automotive Evolution Europe 2022.

Transforming plant and production processes - interview with Rüdiger Eck, Audi

Following the opening session ‘Data at the heart of Europe’s manufacturing evolution’, Christopher Ludwig caught up with Rüdiger Eck, Director of Data Governance and Analytics for Digital Production, AUDI AG to continue the conversation.

Blossoming brownfields: rejuvenating Europe’s car plants

Peter Weber at BMW and Kjell Walöen at Volta Trucks joined the closing panel discussion at Automotive Evolution Europe to discuss how Europe is revamping production plants and ensuring their existing production plants can be as flexible and efficient as any greenfield.

Engineering the future of manufacturing

Dr Seonhi at Ford Research and Advanced Manufacturing Europe and Erich Barnstedt at Microsoft joined the ninth panel at Automotive Evolution Europe to discuss some of the steps Europe’s automotive industry is taking to future-proof factories and quicken the rollout of new technology, battery and EV production.

Painting a brighter day: increasing speed, reducing errors in paintshop

Sébastian Salze at SAMES and Robin Kaufmann at FANUC joined the eighth panel at Automotive Evolution Europe to discuss optimising processes and reducing waste in the paintshop.

Assembly in motion: speed and flexibility in vehicle production

Dr Matthias Preuß at Next e.GO Mobile and Johannes Buehrle at Trumpf joined the fifth panel at Automotive Evolution Europe to discuss strategies to simplify production processes and increase flexibility.

Tier-1 transformation: fast-changing production for automotive suppliers

Arno Güllering at ZF and Stephen C. Nunn at Hardinge joined the sixth panel at Automotive Evolution Europe to discuss how to better understand what electrification means for tier-1 suppliers.

Material matters: body, forming and process transformation

Michel Peña at Teknia, Jesse Paegle at ArcelorMittal and Jonas Adolfsson at SSAB joined the seventh panel at Automotive Evolution Europe to discuss how new technology and materials are ushering in new innovations in manufacturing.

Managing an uncertain future in manufacturing

S&P Global Mobility, Magswitch and Next e.GO Mobile joined the fourth panel at Automotive Evolution Europe to discuss the volatile production environment, to which OEMs and suppliers must respond to mitigate disruption to production.

A tipping point: European automotive manufacturing outlook

Henner Lehne at S&P Global Mobility joined the third session with an in-depth presentation on the latest analysis and forecast for the European sector, including volume, regulations and OEM strategies in the face of disruption and changing business models.

Scaling up battery production in Europe

The second session of Automotive Evolution Europe was joined by Matthias Zentgraf at CATL, Francisco Carranza at Basquevolt and Lars Carlstrom at Italvolt to discuss production strategies, constraints and opportunities in ramping up output of EV batteries in Europe.

Data at the heart of Europe’s manufacturing evolution

Rüdiger Eck at Audi, Timothy McGrath, at BMW and Karthik Krishnamurthy at AWS joined the opening session of Automotive Evolution Europe which focused on opportunities in data analytics, artificial intelligence, digital simulation, cloud services and the digital tools that support them.

Watch: S-in-motion® B Segment battery protection: a sustainable solution at an affordable cost

Watch our webinar in partnership with ArcelorMittal as they demonstrate how the properties of 2nd generation press-hardened steels can bring robust solutions to cope with the severe conditions of the side pole test from the EuroNCAP protocol.

Watch: Next-gen car body building

Innovations in vehicle body and module architectures are enabling more sustainable production. Experts from manufacturers including REE, and technology specialist Magswitch discuss opportunities in this AMS Livestream first broadcast on Wednesday November 16

Watch: SaaS Solutions for the Automotive Industry: Unlock Smart Manufacturing for a Quick ROI

Learn about the future of automotive manufacturing technology and the role that SaaS is playing now and will play in the years to come.

Watch: Achieving digital transformation in automotive quality management

Watch this webinar with Siemens Digital Industries Software to learn how their solutions transform quality management and how leading companies streamline quality across different domains.

Watch: Emerging Press-Hardening Steels and Coatings Contribution for Reduced Weight and CO2 Emissions

Watch this webinar recording to learn and discover how PHS concepts can be profitable regarding CO2 emissions and weight saving and discover the wealth of opportunities from Arcelormittal new generation of steels and coatings for hot stamping.

Watch: Are all OEMs start-up manufacturers now?

Hear how start-ups are changing car production and established OEMs are reinventing themselves in manufacturing and engineering, featuring start-up EV truckmaker Volta’s co-founder and chief manufacturing officer Kjell Walöen, and automotive steel solutions director Jesse Paegle from ArcelorMittal.

Watch: How EV powertrains will reshape automotive production

In this livestream, learn how lithium-ion batteries, cells and components are transforming manufacturing, supply chains and energy requirements with Lars Carlstrom from Italvolt and Statevolt, and AMS battery experts Daniel Harrison.

Need a resilient automotive supply chain? Let’s plan for it!

Discover how digital collaboration can help you in achieving productivity and delivery goals through our brand new webinar, in partnership with Siemens Digital Industries Software.

Watch: Connected factories, predictable futures

This AMS livestream explores how Ford, Fraunhofer IPA and other OEMs are advancing smart factories to optimise assembly lines, improve quality and reduce errors, leveraging connected data for digital twins and AI-driven manufacturing planning.

Watch: The future of production planning

Britishvolt, Jay Global Techno Alliance, HiveMQ and ABB experts agree there are opportunities for manufacturers and consumers in a globally connected manufacturing ecosystem.

Watch: The AI/data loop leading the digital revolution

Tomorrow’s digital smart factories will be more efficent, improve quality, cut costs and unlock insights into deeper automotive manufacturing say this panel of experts from BMW, Secondmind, ATS Global and Lancaster University.

Watch: Meeting the recycling challenge head on

Jacqui Murray, Jason Muccioli and Sam Haig discuss the future of battery recycling and the challenges with second life, safe disassembly and the role of car manufacturers.

Watch: Transforming Factories from ICE to EV

Car factories need to transition in the next few years - our panellists agree there will be challanges and opportunities in the new era of automotive production.

Watch: New magic in the dark art of lightweighting

Ignacio, Jérôme and Prof. Volk explain the magic behind the art of lighweighting all whilst factoring in cost, performance, safety concerns and the impact on manufacturing process.

Watch: Flexible factories - future-proofing automotive manufacturing

Cengiz Kizilkan and Romain Herry explain how flexibility and adaptability is playing a major role in next-generation production lines and helping manufacturers create models simultaneously and quickly.

Watch: A holistic approach to sustainable vehicle production

Hans Pehrson, Owain Griffiths and Thomas Hörnfeldt emphasise the importance of moving towards a greener model to meet sustaibility targets - whether it’s whole-of-vehicle manufacturing or greening the global supply chain.

Watch: Keeping pace with battery demand and technology

Rising costs and fast-changing battery technology will make it hard to meet EV targets, but localisation and new business models can mitigate issues, according to Automotive Cells Company’s Francisco Carranza and Airbus’s Greg Ombach.

Watch: Reinventing the wheel – Ree’s flexible EV architecture and modular production approach

The Israeli startup is rolling out low-cost, flexible plants for its EV platforms based on drive-by-wire technology, according to COO Josh Tech.

Watch: Value over volume – biggest is no longer best in vehicle manufacturing

The global vehicle production outlook is murky, while rising costs and supply chain issues are changing manufacturers’ business model, according to analyst Joe McCabe from AutoForecast Solutions.

Watch: Partnerships to establish the battery value chain

Scania, Tata Consultancy Services and Recharge discuss supplier partnerships needed to ramp up EV battery cell and battery pack production.

Watch: Scaling up battery cell production

AMTE Power’s Kevin Brundish and Hexagon’s Ignazio Dentici discuss the challanges and opportunities in battery gigafactory development.

Watch: Partnering for power – working together to accelerate EV manufacturing

Polestar’s Dennis Nobelius and Atlas Copco’s Lars Eklof discuss the ramp up in electric vehicle and battery production and call for collaboration across the industry.

Watch: Tata Motors in an era of change

Tata Motors Mohan Savarkar describes how manufacturers are adapting their end-to-end processes all whilst meeting aggressive sustainability goals.

Watch: How ZF is empowering people in the transition to producing electrified powertrains

ZF’s Arno Güllering reveals how the tier-1 is upskilling and motivating its workforce in the transition from producing ICE to electrified powertrains.

Watch: Preparing BMW’s Plant Munich for a new class of EV manufacturing

Plant Director Peter Weber demonstrates how BMW is revamping production in Munich ahead of a new EV architecture with a walk through the factory and interview as part of the AMS Automotive Evolution Summit.

Interview: Scania’s super charge to battery assembly

Tony Persson, head of battery production, reveals how the Traton Group truckmaker is preparing to launch battery module assembly in half the time it would normally have for manufacturing launches, and the innovation in assembly and digitalisation that will support it.

Watch: Making it modular - vehicle production’s flexible future

Flexibility in automotive assembly is now a competitive advantage. This AMS livestream features leaders from automation experts Ewellix and Rockwell and AMS discussing innovations in modular production and how to improve assembly lines at brownfield and greenfield factories. It previews wider discussions on new assembly concepts ahead of the AMS Automotive Evolution Summit in May.